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Strut Channel roll forming machine Drive by gear box Max thickness 2.5mm

Basic Information
Place of Origin: China
Brand Name: Saibo
Certification: CE/ISO
Model Number: YX41-41
Minimum Order Quantity: 1 set
Price: negotiation
Packaging Details: Suitable for ocean shipment
Delivery Time: 70 days
Supply Ability: 300 sets per year
Detail Information
Product Name: Strut Channel Roll Forming Machine Shaft Diameter: ¢85mm, 40CR
Steel Thickness: Max 2.5mm Structure: Wire-electrode Cutting Structure
Total Power: 72.9KW Roll Station: 26 Stations With One Station Of Torque Head
Forming Speed: 15-20m/min Drive System: By Gear Box

Product Description

  
1. Main speficication:
 

1
 

Suitable Material GI

2
 

Width of the raw material Base on profile
3 Thickness 1.5-2.5mm

Strut Channel roll forming machine Drive by gear box Max thickness 2.5mm 0

 

2.  The Chart of Process Flow

Uncoiler— Flatten—Servo Feeding& punching—Roll Forming—Rectify—Fly Saw Cutting—Out table

Strut Channel roll forming machine Drive by gear box Max thickness 2.5mm 1

 

 

3. Specification of Components

No   Technical Specification & Remark
1

3T manual un-coiler

 

 

  • Width of feeding: 350mm
  • Capability: 3 Ton
  • Bound of expand &fight: 380mm—520mm
  • Mode of expand &fight: inner expand &fight by manual
  • Quantity:1 
2

Leveling part

 

 

  • Flattener roller: upper is 4 rollers, down is 5 stations(total is 9 rollers)
  • Diameter of flattened shaft:¢70mm, material is 40CR, hardening and tempering
  • Max leveling raw material width: 300mm
  • Leveling raw material thickness: 1-2.5mm
  • Power: 4KW AC motor
3

Servo feeding& punching machine

 

  • Servo feeding system
  • This system adopt servo feeding to make high speed and precision
  • Servo power: 2.9KW
  • Servo brand: YASKAWA
  • Quantity: 1
  • 80T JH21-80 punching machine
  • Punching station: 1 station with 6 holes
  • Punching model: punching press
  • Punching tooling base material: JIS S45C steel
  • Punching tooling set material: SKD11
  • Number of punching mould: 1set
  • Punching dies material: SKD11
  • Hardness of punching tooling set: HRC58-62
  • Max punching sheet width: 300mm
  • Punching machine carrying capacity 80T
  • Brand of punching machine: Yang Li
  • Main motor power: 7.5KW, Siemens
  • Punching control cabinet: available
4

Roll forming 

 

 

  • Roll station:26stations +1 station of torque head
  • Roller material: Cr12 with heat treatment, HRC 58-82, surface with chrome
  • Shaft diameter: ¢85mm material: 40CR, HRC 250-280
  • Main motor: 45KW
  • Forming speed: 15-20m/min
  • Machine drive part will be covered with protective cover
5

Fly saw cuttings system

 

 

 

 

  • Cutting after forming: Cut the sheet after roll forming to required length
  • Material of blade: Cr12MOV, 58-62 HRC hardness
  • Cutting power by hydraulic,7.5KW
  • Servo power: 3KW Yaskawa
  • Working pressure:16Mpa
  • Cutting and servo in the middle under cutting
  • Length measuring: Automatic encoder length measuring
  • Tolerance of length: +/- 1.0mm for each piece end product
6

Computer Control Cabinet

 

 

  • Programmable setting of profile length and quantity
  • Operating system language: English and Chinese
  • Voltage, Frequency, Phase: 380 V, 50 Hz, 3Phase
  • Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved
  • Length inaccuracy can be amended easily.
  • Control panel: Button-type switch and touch screen
  • Unit of length: millimeter
  • PLC: Siemens
  • HMI: MCGS

 

4. Packing & Delivery

  • Deliver time: take goods after receive deposit 80 days
  • Packing: suitable of ocean transportation

5. Warranty

  • Warranty: 1 year warranty from date of shipment
  • Guarantee:

1: Guaranteed against malfunctions due to manufacturing defects for 1 year after date of shipment. Repairs will be made free of charge.

2: Repairs will not be performed free of change even during the guarantee period in the follow circumstances

- Damage occurs due to a natural disaster

- Malfunction occurs due to user error

- Malfunction occurs due to modifications

- Malfunction occurs due to further movement or shipment after installation

3:Air ticket, transportation cost, hotel, meals and 100$ per day shall be for purchaser’s account if manufacturer’s engineer has to be for installation new machine.


 

 

Contact Details
Ms.Nancy

Phone Number : +8613921223200

WhatsApp : +8613921223200