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Three Waves Guardrail Roll Forming Machine with Conveyor Table Hydraulic Decoiler

Basic Information
Place of Origin: China
Brand Name: Saibo
Certification: CE/IS09001/SGS
Model Number: Three Waves
Minimum Order Quantity: 1 set
Price: negotiable
Packaging Details: Suitable for ocean shipment
Delivery Time: 65 working days after received deposit
Payment Terms: L/C, T/T, Western Union
Supply Ability: 280 sets per year
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Detail Information
Product Name: Guard Rail Roll Forming Machine Steel Thickness: 2.0-3.2mm
Decoiler: Hydraulic Decoiler Power: 55KW+22KW
Roller Material: Gcr15 With Chrome Station: 20 Stations
Drive: Gear Box Shaft: ¢100mm

Product Description

Three Waves Guard Rail Roll Forming Machine

 

Profile:

All of our machine profile is customized, above profile is only for your reference.

1. Coil width: 760mm

2. Thickness: 2.0-3.2mm

Three Waves Guardrail Roll Forming Machine with Conveyor Table Hydraulic Decoiler

 

 

Layout:

Three Waves Guardrail Roll Forming Machine with Conveyor Table Hydraulic Decoiler

 

Coil Car----De-coiling—pre-cutting----Feeding (take the sheet to the first station)-------leveling---first big punching (28 holes together)-----punching logo---- Punching two-------punching three-------punching four-------cutting-------conveyor table------guide---- roll forming- ---manual out table

 

Specifications:

Item NO

 

Description

 

Offered specification

1 Roll Forming Machine

Guard rail

 

2 Material Width According to the profile
3 Rolling Speed 5-12m/min
4 Rolling Thickness 2.0-3.2 mm
5 Control System PLC (Panasonic) as list in the note
6 Un Coiler 10 ton hydraulic de-coiler
7 Pre-cutting

The first big punching adopt double cylinders, the other three punching adopt single cylinder

8 Leveling Station

Upper is 3 rollers, down is 4 rollers (total is 7 stations), material is 40Cr steel, HRC48-52°

, 7.5kw
9 Punching Four sets
10 Cutting mode Hydraulic pre-cutting
11 Material Of Cutting Cr12Mov quenching 58-62℃
12 Hydraulic Station Power 22kw
13 Hydraulic Pressure 25Mpa
14 Conveyor table 3KW, 6 meters
15 Roller Stations 20 stations (according the final design)
16 Roller Material

GCR15, HRC58-62℃

coated with chrome

17 Shaft Material and DIA ¢100mm, material is 45# forge steel
18 Maim Motor Power 55kw
19 Structure Of The Stations Cast iron
20 Tolerance 3m+-1.5mm
21 Electric Source

380V, 50HZ,3 phase

According to customer’s require

 

22 Way Of Drive By gearbox
23 Color Of The Machine Yellow and blue


 

5. Specification of Components

 

(1) 10T hydraulic decoiler

  • Coil weight (max.) : 10000 kg
  • Coil dia. (Max): Φ508×1500 mm
  • Hydraulic oil cylinder dia : 120 mm, Working pressure : 16 MPa
  • Coil Width (Max.) : 800mm
  • Working speed : 0-25 m/min
  • Power :5.5 kW

 

(2) Pre-cutting

  • Base on customer request, machine should be have pre-cutter for change coil when in working
  • Cutting by hydraulic
  • Hydraulic power: 22KW
  • Cutting control by switch

 

(3) Feeding & Leveling

  • Feeding the sheet to the guide roller (it is adjustable by right and left).
  • Feeding roller: diameter is ¢180 mm, material is 40Cr steel, HRC48-52.°
  • Leveling roller: upper is 3 rollers, down is 4 rollers (total is 7 stations), material is 40Cr steel, HRC48-52°
  • diameter of leveling roller: 180 mm
  • power:7.5KW brake motor

 

(4) Punching

  • Using hydraulic punching
  • Oil cylinder diameter: ¢180 mm
  • Working pressure: 30 MPa
  • Mould material: Cr12, quenched 58°-62°
  • Hydraulic power: 22 kW
  • Punching station: 4 stations
  • The first big punching adopt double cylinders, the other three punching adopt single cylinder

 

(5) Cutting

  • Hydraulic pre-cutting
  • Knife material: Cr12,quenched 58°-62°
  • Oil cylinder dia:250mm
  • Working pressure:60mpa
  • Working journey: 80mm
  • Hydraulic power: 22kw

(7) Conveyor table

  • Length: about 6 meters
  • Drive by motor: 3KW
  • In the two side of the conveyor have guide rollers to make sure the sheet can moving straight
  • In the surface of the conveyor table is by rollers, diameter of roller is in 90mm
  • Material of roller: 45# steel, surface with chrome.

(8) Roll forming

  • main motor power: 55kw
  • station: adopt cast iron HT50
  • Decelerating motor: BWD14-43-55KW, made in Shanghai or Changzhou
  • Transmission: by gear box: 200*500(outside is cast iron, surface needed polish and paint. Inside is 60# forge and press metal)
  • Main shaft dia: ¢100mm material: 45﹟forge steel
  • Roller material: GCR15 quenched 58°-62°, black oxide coating
  • Roll station:20stations (include feeding two feeding stations)
  • Roller thickness: 2-3.2mm
  • Timing by transducer:5m--12m/min(not including punching)

 

 

 

 

 

Contact Details
Ms.Nancy

WhatsApp : 8613921223200