Chain Drive Ceiling Roll Froming Machine With Punching / Track Cutting System

1. Components of machine:
 

 
 
2. Specification of the material

 
 
3. Machine Detailed Parameters

 
4. Profile drawing 
Profile 1:

Profile 2:

 
Joint

 

 
Punching for 69mm profile only


 
5. The Chart of Process Flow

 
6. Specification of Components
 
(1) 3T Manual Un-coiler

• Adopt automatic hydraulic system for expand
• Width of feeding: 350mm
• Capability: 3 Ton
• Bound of expand &fight: 380mm—520mm
• Mode of expand &fight: inner expand &fight by manual
• Way of feeding: manual

 
(2) Flatten

• Flattener roller: upper is 2 rollers, down is 3 stations(total is 5 rollers)
• Diameter of flattener shaft:￠65mm, material is 45#
• Power: 3KW

 
(3) Servo feeding& punching system

• Servo feeding system
• This system adopt servo feeding to make high speed and precision
• Servo power: 1.9KW
• Punching system
• Base on customer provide punching drawing, this machine need adopt one unit hydraulic punching system
• The punches and dollies will be CR-12, hardness HRC 58-62 and chrome coating.
• The whole punching operation should be automated and controlled by a program installed in the PLC which is located in the operator's console.
• Hydraulic power: 5.5kw

 
(4) Main Roll Forming Machine

• Roller material:ASTM1045 chrome plated surface with chrome
• Shaft diameter: ￠56mm material: SAE1045 with quenching and tempering
• Main frame by 350H beam welding
• Machine structure: Wire-electrode cutting

 
(5) Rectify device

• One station after roll forming,
• Function: for revise the end product up and down/ left and right to straightness
• Roller material:GCR15 quenched 58°-62°finishing turning, CNC

 
(6) Track cutting system

• Machine adopt track cutting system, Non-stop
• Cutting power by hydraulic, 7.5KW
• Track cutting by servo motor, power in 3.0KW
• Cutting after forming: Cut the sheet after roll forming to required length
• Cutting motion: The main machine is NON-stop when cutting
• Material of blade:Cr12 with heat treatment 58-60°

 
(7) Computer Control Cabinet

• Programmable setting of profile length and quantity
• Operating system language: English and Chinese
• Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved 
• PLC: Panasonic or customerization

 
Installation and training:
 
a.If buyers visit our factory and check the machine, we will teach you how to install and use the machine, and also train your workers/technician face to face.
 
b.Without visiting, we will send you user manual and video to teach you to install and operate
.
C.If buyer needs our technician to go to your local factory, please arrange board and lodging and other necessary things.
 
After Service
 
a.One year guarantee for whole machine.
b.24 hours technical support by email or calling
c.If there is any problem found of the machine, we will repair it for free in one year.