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Width Adjustable Metal Tray Production Line with Wire-electrode Cutting Structure

Basic Information
Place of Origin: China
Brand Name: Saibo
Certification: CE/IS09001/SGS
Model Number: Difference size
Minimum Order Quantity: 1 set
Price: negotiable
Packaging Details: Suitable for ocean shipment
Delivery Time: 65 working days after received deposit
Payment Terms: L/C, T/T, Western Union
Supply Ability: 280 sets per year
Detail Information
Product Name: Metal Tray Production Line Usage: Building
Steel Thickness: 0.55-1.5mm Power: 15KW+5.5KW
Roller Material: Gcr15, Surface With Chrome, HRC58-62 Degree Station: 21 Stations
Drive System: By Chain Shaft: ¢70mm

Product Description

Metal Tray Production Line

 

1. Profile drawing:

Size 1: 50x50mm

Width Adjustable Metal Tray Production Line with Wire-electrode Cutting Structure 0

Size2: 600x50/80/100mm

Width Adjustable Metal Tray Production Line with Wire-electrode Cutting Structure 1

Size3: cover

Width Adjustable Metal Tray Production Line with Wire-electrode Cutting Structure 2

Width Adjustable Metal Tray Production Line with Wire-electrode Cutting Structure 3

 

No Specification of the material
1 Suitable Material

Zink Steel, 0.55-1.5mm, steel grade: 220-320Mpa

Stainless steel ,0.55mm-0.8 mm

2 Width of the raw material ≤850 mm
3 Thickness

Zink Steel, 0.55-1.5mm

Stainless steel ,0.55mm-0.8 mm

 

2. Machine Detailed Parameters:

1 Machine structure Wire electrode cutting structure
2 Change size By hand wheel
3 Total power

Main Power: 15KW

Hydraulic Power: 5.5kw

4 Roller stations About 21 stations
5 Forming speed 0-15m/min
6 Drive system By Chain
7 Diameter of shaft ¢70mm solid shaft
8 Voltage 380V 50Hz 3phases

 

3. The Chart of Process Flow

Width Adjustable Metal Tray Production Line with Wire-electrode Cutting Structure 4

5T hydraulic de-coiler—flattenservo feeding& Punching—Servo Feeding& punching& cutting—motorized conveyor—roll forming—out table

 

4. Specification of Components

No   Technical Specification & Remark
1

5T Hydraulic un-coiler

Width Adjustable Metal Tray Production Line with Wire-electrode Cutting Structure 5

  • Width of feeding: 1250mm
  • Capability: 5 Ton
  • Inter diameter: 470-520mm
  • Maximal out diameter: 1500mm
  • Coil placement in the coil holder: hydraulic hoist
  • Working speed: 0--20m/min adjustable
  • Main motor power: 5.5KW AC motor
  • Hydraulic power: 4kw
  • Color: blue
  • Quantity: 1
2

Flatten

Width Adjustable Metal Tray Production Line with Wire-electrode Cutting Structure 6

 

  • 7 rollers for leveling, up 3 rollers, down 4 rollers
  • Power: 7.5KW
3

Servo feeding& punching machine

Width Adjustable Metal Tray Production Line with Wire-electrode Cutting Structure 7

Width Adjustable Metal Tray Production Line with Wire-electrode Cutting Structure 8

Servo machine:

  • Machine adopt servo feeding and punching machine to make high speed and accuracy
  • Brand of servo: Yaskawa
  • Servo power: 4kw

Punching machine:

Description:

  • Machine adopt servo feeding and punching machine to make high speed and accuracy

Technology details of punching machine:

  • Punching machine carrying capacity 160T
  • Punching machine adopt continue punching
  • Pneumatic punching machine
  • Punching mold:three sets of molds
  • Brand of punching machine: Yang Li
4

Servo feeding& hydraulic punching& cutting

Width Adjustable Metal Tray Production Line with Wire-electrode Cutting Structure 9

  • Servo feeding system
  • This system adopt servo feeding to make high speed and precision
  • Servo power: 4KW (Brand: Yaskawa)
  • Punching system
  • Base on customer provide punching drawing, this machine need adopt one unit hydraulic punching station to punching gap.
  • The punches and dollies will be CR-12, hardness HRC 58-62.
  • Cutting system
  • Cutting will be flat cutting so no need to change the cutting blade when make different sizes.
  • Hydraulic power: 5.5kw
5

Motorized conveyor

Width Adjustable Metal Tray Production Line with Wire-electrode Cutting Structure 10

  • Maximal length: 8m
  • Width: about 850mm which base on profile request
  • Power: 3KW AC motor
  • Conveyor table with roller moving
6

Main roll forming machine

Width Adjustable Metal Tray Production Line with Wire-electrode Cutting Structure 11

  • Roller material: Gcr15, surface with chrome, HRC58-62 degree
  • Shaft diameter: ¢70mm, material: SAE1045 with tempering
  • Main power: 15KW
  • Change size: one is fixed, one is adjusted by hand wheel.
  • To avoid accidents, the driven parts will be covered with the protective cover
7

Machine structure:

Width Adjustable Metal Tray Production Line with Wire-electrode Cutting Structure 12

  • Main frame by 350H beam welding
  • Machine structure: wire-electrode cutting
  • Transmission: by chain
8

Hydraulic System

Width Adjustable Metal Tray Production Line with Wire-electrode Cutting Structure 13

  • Hydraulic power: 5.5kw
  • Working pressure: 20Mpa adjustable
  • Solenoid valve: 2 groups
  • Hydraulic oil: 46# hydraulic oil
  • Quantity :1
9

Computer Control Cabinet

Width Adjustable Metal Tray Production Line with Wire-electrode Cutting Structure 14

 

 

  • Voltage, Frequency, Phase: 380 V, 50 Hz, 3Phase
  • Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved
  • Length inaccuracy can be amended easily.
  • Control panel: Button-type switch and touch screen
  • Unit of length: millimeter
  • PLC brand: Panasonic
10

Out table

Width Adjustable Metal Tray Production Line with Wire-electrode Cutting Structure 15

  • Jointed by steel tube
  • Maximal length: 8m
  • Quantity: 1 unit
11

Spare Parts

Width Adjustable Metal Tray Production Line with Wire-electrode Cutting Structure 16

  • Bearing: 2 pieces.
  • Limit switch: 2 pieces
  • Relay: 2 pieces.
  • Oil tube: 1 piece.
  • Chain: 1 piece
  • Screws and nuts: some.
  • Tools: spanner, hex spanner and adjustable wrench and other correlative adjust machine tools

 

5. Packing & Delivery

  • Deliver time: take goods after receive deposit 80 days
  • Packing: suitable of ocean transportation

6. Warranty

  • Warranty: 1 year warranty from date of shipment
  • Guarantee:

1: Guaranteed against malfunctions due to manufacturing defects for 1 year after date of shipment. Repairs will be made free of charge.

2: Repairs will not be performed free of change even during the guarantee period in the follow circumstances

- Damage occurs due to a natural disaster

- Malfunction occurs due to user error

- Malfunction occurs due to modifications

- Malfunction occurs due to further movement or shipment after installation

3: Air ticket, transportation cost, hotel, meals and 100USD per day shall be for purchaser’s account if manufacturer’s engineer has to be for installation new machine.

 

7. Payment Term

30% deposit by T/T in advance and 70% balance after inspection confirmation before shipment

Contact Details
Ms.Nancy

Phone Number : +8613921223200

WhatsApp : +8613921223200