products

8 units Punching system Hat Roll Forming Machine / roll forming equipment

Basic Information
Place of Origin: China
Brand Name: Saibo
Certification: CE/ISO
Model Number: Omega
Minimum Order Quantity: 1 set
Price: negotiation
Packaging Details: Suitable for ocean shipment
Delivery Time: 90 days
Supply Ability: 300 sets per year
Detail Information
Product Name: High Speed Hat Roll Forming Machine Shaft Diameter: 85mm, 40Cr With Tempering
Steel Thickness: 0.9-1.5mm Station: About 16 Stations + One Station For Rectify
Mian Power: 18.5kw Hydraulic Punching Power: 11kw
Speed: About 40-50m/min Punching System: 8 Units
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Product Description

 0.9-1.5mm High Speed Hat Roll Forming Machine About 16 stations By chain
 

 

1. Main speficication:
 

1
 

Suitable Material Galvanized (345MPa)/Galvalume (550MPa)

2
 

Width of the raw material Base on profile
3 Thickness 0.9-1.5mm

 

8 units Punching system Hat Roll Forming Machine / roll forming equipment 0
 
2.  The Chart of Process Flow

8 units Punching system Hat Roll Forming Machine / roll forming equipment 1

5T hydraulic Un-coiler—Feeding& Flatten—servo feeding& Punching—Roll Forming—Rectify—Track Cutting—Stacker

 

3.Machine Detailed Parameters

 

1 Machine structure Wire-electrode cutting structure
Change size

Flange and width is adjust by hand wheel

Lip is adjust by changing the rings

2 Total power

Main power: 18.5kw

Hydraulic punching power: 11kw

3 Roller stations About 16 stations + one station for rectify (according the final design)
4 Productivity About 40-50m/min
5 Drive system By chain
6 Diameter of shaft ¢75mm, Minimum is ¢60mm ,40Cr with tempering
7 Voltage 415V 50Hz 3phases

 

4. Specification of Components

  Technical Specification & Remark

5T hydraulic decoiler

 

  • Steel coil width: 550 mm;
  • Internal diameter of coil: variable, from380 mm to 520 mm
  • Maximal out diameter:1200mm
  • Maximum coil weight: 5000 Kg;
  •  

Leveling part

 

 

  • Flattened roller: upper is 3 rollers, down is 4 stations(total is 7 rollers)

Servo feeding& punching machine

 

  • Servo feeding system
  • This system adopt servo feeding to make high speed and precision
  • Servo power: 4.4KW
  • Punching system
  • Base on customer provide punching drawing, this machine need adopt 8 units hydraulic punching system
  • The punches and dollies will be CR-12mov, hardness HRC 58-62.
  • Hydraulic power: 11kw with cooling system and pressure retaining valve
  • Speed: 0-40m/min

Feeding of forming

 

 

 

 

 

l Feeding is adjustable by hand wheel

l Feeding parts adopt roller design

l Guide sheet to forming section

Main Roll Forming Machine

 

  • Roller material: Gcr15 chrome plated surface with chrome, HRC58-62 degree
  • Shaft diameter: ¢85mm material: 40Cr with tempering
  • Flange and width is adjust by hand wheel
  • Change profile: Now we design the machine according to the attached drawing, next time, customer want to produce another profile, need to change 1 station of rollers.

Machine structure:

 

  • Main frame by steel plate welding
  • Machine structure: Wire-electrode cutting
  • By gear box
  • Flange and width size all adjustable

Hydraulic cutting system

 

  • Adopt the hydraulic track cutting, when cut, there is no waste material
  • Cutting after forming: Cut the sheet after roll forming to required length
  • Material of blade: Cr12, 58-62 HRC hardness, 5 sets cutters is include.
  • Cutting power by hydraulic,15KW
  • Servo power: 4.4KW

Stacker

 

  • Air compressor: provide by buyer
  • Speed suitable for 50m/min
  • Length in 6m

Spare Parts

 

  • Bearing: 5 pieces.
  • Limit switch: 2 pieces
  • Relay: 2 pieces.
  • Oil tube: 1 piece
  • Screws and nuts: some.
  • Tools: spanner, hex spanner and adjustable wrench and other correlative adjust machine tools

 

Contact Details
Ms.Nancy

WhatsApp : +8613921223200