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HRC Hardness Roof Panel Roll Forming Machine Wire Electrode Cutting

Basic Information
Place of Origin: China
Brand Name: Saibo
Certification: CE/ISO
Model Number: Crf for roof construction for Indian railway
Minimum Order Quantity: 1 set
Price: negotiation
Packaging Details: Suitable for ocean shipment
Delivery Time: 70 working days after received deposit
Payment Terms: T/T or L/C
Supply Ability: 300 sets per year
Detail Information
Product Name: Crf For Roof Construction For Indian Railway Power: 45KWx2+11kw
Steel Thickness: 1.25-1.7mm Decoiler: Hydraulic
Station: 35/28/25stations Roller Material: Gcr15, 58-62,HRC Hardness And Chrome Plated Surface
Shaft Diameter: 130mm Machine Structure: Wire-electrode Cutting
High Light:

HRC Hardness Roof Panel Forming Machine

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Wire electrode cutting Roof Forming Machine


Product Description

Crf for roof construction for Indian railway
 
1. Specification of the material

1Suitable MaterialSS304,301
2Width of the raw materialAccording to final profile
3Thickness 1.25-1.7mm


 
2. Machine Detailed Parameters

1

Roll Forming Machine
 

Crf for roof construction for Indian railway

2

Machine structure
 

Wire electrode cutting structure
3Total power

Motor power-45x2kw
Hydraulic power-11kw

4

Roller stations
 

Cassette 1: 35 stations
Cassette 2: 28 stations
Cassette 3: 26 stations

5

Productivity
 

0-15m/min
6

Drive system
 

By gear box
7

Diameter of shaft
 

Cassette 1: ¢130mm material: 40Cr with thermal refining
Cassette 2: ¢130mm material: 40Cr with thermal refining
Cassette 3: ¢130mm 40Cr with thermal refining

8

Voltage
 

380V 50Hz 3phases (Customized)
9

Color Of The Machine
 

Bule and yellow
10

Deliver time
 

70 days
11

Terms Of Payment
 

30%T/T 70% pay before shipment

 
3. Profile drawing
The machine can make 22 profiles in one machine. Adopt cassette design.

Cassette 1 (product length 9440mm-13000mm, need punching)

HRC Hardness Roof Panel Roll Forming Machine Wire Electrode Cutting 0

Cassette 2(product length 18000mm-22000mm,need punching)

HRC Hardness Roof Panel Roll Forming Machine Wire Electrode Cutting 1

 

Cassette 3:

HRC Hardness Roof Panel Roll Forming Machine Wire Electrode Cutting 2

 
 
 
 
4. The Chart of Process Flow
 
Decoiler&coil car→feeding→leveler→pre-cutting→roll forming→cutting→product out
 
 
5. Specification of Components
 
(1) 10T Hydraulic Un-coiler

  • Width of feeding: 1250mm
  • Capability: 10 Ton
  • Inter diameter: 470-520mm
  • Maximal out diameter: 1500mm
  • Working speed: 0--20m/min adjustable
  • Main motor power: 7.5KW AC motor
  • Hydraulic power: 5.5kw

HRC Hardness Roof Panel Roll Forming Machine Wire Electrode Cutting 3
 
(2)Roll forming pedestal
This frame include: feeding, leveler, pre-cutting basic frame, motor drive, gear box system, cutting device

  • Feeding is adjustable, have two guide rollers in two side, feeding with the roller
  • Leveler shaft 110mm, 40Cr material, 7 rollers for leveler and two station for feeding. Drive power by main forming section. Drive by gear box. Adjust by screw, manual.
  • Basic frame: adopt steel plate welding structure
  • Roll former has leveling bolts in the base
  • Motor power: 45kw X2, total 90kw.
  • Transmission: Gear box driving system for each station, include feeding and leveler
  • Machine with pre-cutting by hydraulic for change coil only, two cylinder
  • After cutting the sheet will come to guide roller in two stations then go to roll forming, guide roller table about 5 meters
  • Post cutting: one set of cutting system, 14 sets of cutting blade to change the different profiles.
  • Adopt non-stop track cutting system, when cutting the main machine is not stop.
  • Servo motor: 4.4kw Yaskawa
  • Cutter material: Cr12mov HRC58-62 degree

Sample photo for reference:
HRC Hardness Roof Panel Roll Forming Machine Wire Electrode Cutting 4
HRC Hardness Roof Panel Roll Forming Machine Wire Electrode Cutting 5
(3) Cassette main forming parts ---------3 units

  • Iron cast stand, connect with base frame by key
  • In feeding stations, the side, down and up need have rollers
  • roll station: base on final design, about 7 stations as one unit
  • Roll thickness: 1.25-1.7mm,max. Not more than 2mm
  • Material: stainless steel, 301 and 304 as mentioned.
  • Roller material: Gcr15, 58-62,HRC hardness and chrome plated surface
  • Roller stations: cassette 1: 35 stations
  • cassette 2: 28 stations
    cassette 3: 26 stations

  • Shaft diameter: cassette 1: ¢130mm material: 40Cr with thermal refining
  • cassette 2: ¢130mm material: 40Cr with thermal refining

    cassette 3: ¢130mm 40Cr with thermal refining

  • Structure: wire-electrode cutting structure

HRC Hardness Roof Panel Roll Forming Machine Wire Electrode Cutting 6
(4) Auto stacker

  • Run out motor power: 3KW
  • Max speed: 20m/min
  • Max stacking length : 11.5m.max can take 14000mm sheet
  • Surface of the table with rubber
  • The side move out width: 2.5m
  • Max stacking thickness: 300mm
  • Max stacking weight: about 4 tons
  • Quantity: 1

 
(5) Computer Control Cabinet

  • Programmable setting of profile length and quantity
  • Operating system language: English and Chinese
  • Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved

 
 
 

Contact Details
Ms.Nancy

Phone Number : +8613921223200

WhatsApp : +8613921223200