Double Layer Roll Forming Machine line
1. Specification of the material
| 1 |
Suitable Material |
PI/ PPGI |
| 2 |
Width of the raw material |
914/1220mm |
| 3 |
Thickness |
0.3-0.8mm |
2. Machine Detailed Parameters
| 1 |
Roll Forming Machine
|
Double layer roll forming machine |
| 2 |
Machine structure
|
Wall board structure |
| 3 |
Total power |
About 18.5kw
|
| 4 |
Roller stations
|
Upper layer: 22 stations
Down layer: 24 station
|
| 5 |
Productivity
|
0-20m/min |
| 6 |
Drive system
|
By chain |
| 7 |
Diameter of shaft
|
￠76mm solid shaft |
| 8 |
Voltage
|
480V 60Hz 3phases (Customized) |
| 9 |
Color Of The Machine
|
Bule and yellow |
| 10 |
Deliver time
|
60 days |
| 11 |
Terms Of Payment
|
30%T/T 70% pay before shipment |
3. Profile drawing
Upper later:
Down layer
4. The Chart of Process Flow
Hydraulic Decoiler—Roll Forming—Cutting—Out table
5. Machine photos for reference
6. Specification of Components
(1) 5T Hydraulic Un-coiler
- Width of feeding: 1250mm
- Capability: 5 Ton
- Inter diameter: 460-560mm
- Maximal out diameter: 1600mm
- Working speed: 50m/min adjustable
- Main motor power: 7.5KW AC motor
- Hydraulic power: 4KW
- Speed controlled by frequency converter
- De-coiler should be with Loop control to prevent the material falling to the ground.
- Color: blue
- Quantity: 1
(2) Main Roll Forming Machine
- Roller material:ASTM1045 chrome plated surface with chrome
- Shaft diameter: ￠76mm material: SAE1045 with quenching and tempering
- Roll station: upper layer- 22stations/ down layer-24 stations
- Main machine power: 11kw
(3) Machine Structure
- Main frame by 350H beam welding
- Machine structure: wall board
- Drive by chain
(4) Hydraulic cutting system
- Cutting after forming: Cut the sheet after roll forming to required length
- Material of blade:Cr12, 58-62 HRC hardness
- Cutting power by hydraulic,7.5KW
- Working pressure: 12Mpa adjustable
- Length measuring: Automatic encoder length measuring
- Tolerance of length: +/- 1.5mm for each piece end product
(5) Computer Control Cabinet
- Programmable setting of profile length and quantity
- Operating system language: English and Chinese
- Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved
- PLC: Panasonic or customerization
- Touch screen: MCGS
- Inverter: YASKAWA
7. FQA
Q1. What are the main key points for selecting right machines?
A1: Whole structure,Roller Shaft,Roller Material,Motor&Pump,and Control system. As the new buyer, please kindly know that price not the final point. Good quality is for long-term business cooperation.
Q2. Can you provide OEM service for roll forming machine?
A2: Yes, most of cold roll forming machine need to be customized as detailed request, because raw material , size , production usage, machine speed, then machine specification will be some different.
Q3. What’s your standard trade terms ?
A3: We can provide the technical offer with FOB,CFR,CIF,and so on. Please kindly tell the detailed port name for competitive ocean freight.
Q4. How about the after-sale service?
A5: We provide 18 months free warranty and free technical support for the whole life of any machine. During warranty period, if parts still broken, we can send the new ones freely.
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