products

Chain Drive Ceiling Roll Froming Machine With Punching / Track Cutting System

Basic Information
Place of Origin: China
Brand Name: Saibo
Certification: CE/ISO
Model Number: Double Row
Minimum Order Quantity: 1 set
Price: negotiation
Packaging Details: Suitable for ocean shipment
Delivery Time: 70 working days after received deposit
Payment Terms: T/T, L/C
Supply Ability: 300 sets per year
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Detail Information
Product Name: Montantes Double Row Roll Forming Machine Power: 11KW+7.5w With Fan System+2.9kw Servo Power
Size Of Purlin: Double Row Steel Thickness: 0.3-0.6mm
Decoiler: Manual Or Hydraulic Station: 13 Stations + One Station For Rectify
Roller Material: 45# Forge Steel, Surface With Chrome Drive: By Chain

Product Description

1. Components of machine:
 

 
1

Decoiler 1set

 
2

Flatten device 1set

 
3

Servo feeding and punching system 1set

 
4

Main roll forming machine 1set

 
5

Hydraulic cutting system 1set

 
6

Controlling system 1set

 
7

Run out table 1set

 
 
2. Specification of the material

1 Suitable Material GI, 300Mpa
2 Width of the raw material According to the final profile
3 Thickness 0.3-0.6mm

 
 
3. Machine Detailed Parameters

1 Roll Forming

 

Montantes Double Row Roll Forming Machine

 

2 Machine structure

 

Wire-electrode cutting structure
3 Total power

Motor power-11kw
Hydraulic power-7.5kw with storage tank
Servo power-2.9kw
 

4 Roller stations

 
About 13 stations + one station for rectify 
 

5

Productivity
 

About 25m/min for forming

Include punching and cutting, about 12m/min
6

Drive system
 

By chain
7

Diameter of shaft
 

¢56mm solid shaft
8

Servo motor
 

3kw
9

Voltage
 

380V 50Hz 3phases (Customized)
10

Color Of The Machine
 

Yellow and blue

11

Deliver Time
 

70 days
12

Terms Of Payment
 

30%T/T 70% pay before shipment

 
4. Profile drawing 
Profile 1:
Chain Drive Ceiling Roll Froming Machine  With Punching / Track Cutting System
Profile 2:
Chain Drive Ceiling Roll Froming Machine  With Punching / Track Cutting System
 
Joint
Chain Drive Ceiling Roll Froming Machine  With Punching / Track Cutting System
 
Chain Drive Ceiling Roll Froming Machine  With Punching / Track Cutting System
 
Punching for 69mm profile only
Chain Drive Ceiling Roll Froming Machine  With Punching / Track Cutting System
Chain Drive Ceiling Roll Froming Machine  With Punching / Track Cutting System
 
5. The Chart of Process Flow
Chain Drive Ceiling Roll Froming Machine  With Punching / Track Cutting System
 
6. Specification of Components
 
(1) 3T Manual Un-coiler

  • Adopt automatic hydraulic system for expand
  • Width of feeding: 350mm
  • Capability: 3 Ton
  • Bound of expand &fight: 380mm—520mm
  • Mode of expand &fight: inner expand &fight by manual
  • Way of feeding: manual

 
(2) Flatten

  • Flattener roller: upper is 2 rollers, down is 3 stations(total is 5 rollers)
  • Diameter of flattener shaft:¢65mm, material is 45#
  • Power: 3KW

 
(3) Servo feeding& punching system

  • Servo feeding system
  • This system adopt servo feeding to make high speed and precision
  • Servo power: 1.9KW
  • Punching system
  • Base on customer provide punching drawing, this machine need adopt one unit hydraulic punching system
  • The punches and dollies will be CR-12, hardness HRC 58-62 and chrome coating.
  • The whole punching operation should be automated and controlled by a program installed in the PLC which is located in the operator's console.
  • Hydraulic power: 5.5kw

 
(4) Main Roll Forming Machine

  • Roller material:ASTM1045 chrome plated surface with chrome
  • Shaft diameter: ¢56mm material: SAE1045 with quenching and tempering
  • Main frame by 350H beam welding
  • Machine structure: Wire-electrode cutting

 
(5) Rectify device

  • One station after roll forming,
  • Function: for revise the end product up and down/ left and right to straightness
  • Roller material:GCR15 quenched 58°-62°finishing turning, CNC

 
(6) Track cutting system

  • Machine adopt track cutting system, Non-stop
  • Cutting power by hydraulic, 7.5KW
  • Track cutting by servo motor, power in 3.0KW
  • Cutting after forming: Cut the sheet after roll forming to required length
  • Cutting motion: The main machine is NON-stop when cutting
  • Material of blade:Cr12 with heat treatment 58-60°

 
(7) Computer Control Cabinet

  • Programmable setting of profile length and quantity
  • Operating system language: English and Chinese
  • Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved 
  • PLC: Panasonic or customerization

 
Installation and training:
 
a.If buyers visit our factory and check the machine, we will teach you how to install and use the machine, and also train your workers/technician face to face.
 
b.Without visiting, we will send you user manual and video to teach you to install and operate
.
C.If buyer needs our technician to go to your local factory, please arrange board and lodging and other necessary things.
 
After Service
 
a.One year guarantee for whole machine.
b.24 hours technical support by email or calling
c.If there is any problem found of the machine, we will repair it for free in one year.

Contact Details
Ms.Nancy

WhatsApp : 8613921223200