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Section Drive Solar Roll Forming Machine 30mm Module Frame By Gear Box Cr12

Basic Information
Place of Origin: China
Brand Name: Saibo
Certification: CE/ISO
Model Number: 30-35
Minimum Order Quantity: 1 set
Price: negotiation
Packaging Details: Suitable for ocean shipment
Delivery Time: 90 days
Supply Ability: 300 sets per year
Detail Information
Product Name: Solar Module Frame Roll Forming Machine Power: About 30KW
Size Of Purlin: 30-35mm Steel Thickness: 0.6mm Zinc Aluminium Magnesium Coating
Decoiler: 3T Double Head Manual Deoiler Station: About 40stations+1station Of Rectify
Roller Material: Cr12,heating Hardness Treatment HRC55-58 Drive: By Gear Box
High Light:

30mm Solar Roll Forming Machine

,

Cr12 Solar Roll Forming Machine

,

Zinc aluminium Solar Roll Forming Machine


Product Description

Solar Module Frame Section Roll Forming Machine

 

Under the solar energy business opportunities, polycrystalline frame has become one of the indispensable products. The traditional polycrystalline silicon frame material is aluminum, but the price of aluminum is too expensive, so we developed a new type of iron polycrystalline silicon frame. And in load-bearing capacity, life has been greatly improved, therefore, the new polycrystalline silicon frame has become a hot product in the market.

Section Drive Solar Roll Forming Machine 30mm Module Frame By Gear Box Cr12 0

Section Drive Solar Roll Forming Machine 30mm Module Frame By Gear Box Cr12 1

1. Main spec. of line:

  • Full line power: about 30KW
  • Line speed:40-50m/min
  • Forming station: about 40 stations
  • Shaft:65mm
  • Drive by gear box of each station
  • Roller material: D2
  • Saw fly cutting, cutter material HSS
  • Motor: Siemens
  • Servo and control system:Mitsubishi/Siemens/Panasonic

 

2. The Chart of Process Flow

 

Section Drive Solar Roll Forming Machine 30mm Module Frame By Gear Box Cr12 2

 

3T double head Un-coiler—Feeding—Roll Forming—Rectify—Track Fly Saw Cutting—Out table

 

3. Specification of Components

1)Forming machine
Feeding device Length 0.5m sheet positioning guide table (1 piece)
Forming stands About 40stations+1station of rectify
Machine frame 400H beam welding,surface milling
Machine structure Wire electrode cutting
Shaft diameter Φ65mm; 40CR, quenching and tempering
Roller Material: Cr12,heating hardness treatment HRC55-58
Forming speed 30-50m/min
Power 11kw x2 motor MITSUBISHI
Drive Motor➔Reducer➔Gear box➔Transmission shaft➔Roller
Section Drive Solar Roll Forming Machine 30mm Module Frame By Gear Box Cr12 3

 

2) Track fly saw cutting

Function Cut profile into specified length.
Structure
  1. Cutting method: burr-free flying saw cutting
  2. Lying sheer ,ball screw min diameter - 50 mm
  3. Adopt track fly saw cutting
  4. Servo power for track :1KW MITSUBISHI
  5. Cutting power:3KW MITSUBISHI
  6. Cutting after forming: Cut the sheet after roll forming to required length
  7. Material of blade: high speed steel with heat treatment 58-62°
  8. Length measuring: Automatic encoder length measuring, Omron
  9. Single encoder to use at forming mill for both length rolling & for cutting.
  10. Tolerance of length: +/- 1.5mm
Section Drive Solar Roll Forming Machine 30mm Module Frame By Gear Box Cr12 4

 

 

3) Out table

Function It is used to connection end product
Structure
  • Ordinary discharge
  • Support roller material: 45# steel
  • Width:according to the final
  • Quantity:3

 

4. Machine photos for reference

Section Drive Solar Roll Forming Machine 30mm Module Frame By Gear Box Cr12 5

Section Drive Solar Roll Forming Machine 30mm Module Frame By Gear Box Cr12 6

Section Drive Solar Roll Forming Machine 30mm Module Frame By Gear Box Cr12 7

 

5. Safety and Protection of Equipment

  1. Electrical automation system has overload protection, open circuit protection, emergency stop function and other safety protection measures.
  2. Pinch roll, connection shaft, rotary chain and bare brake block, operating body must are fitted with protective cover.
  3. Equipment dangerous position and important parts are fitted with warning mark.
  4. Rotary body mark with clear color, which is different from equipment color

(Yellow is used).

 

6. Technical Documents (Provided by Seller)

No. Data provided Remark
1 General layout and foundation drawing Chinese and English
2 Hydraulic schematic drawing Chinese and English
3 Electric wiring drawing Chinese and English
4 Packing list (package, weight and size) Chinese and English
5 Operation manual (operation and maintenance) Chinese and English
6 Wearing parts drawing Chinese and English

7. Spare parts(provided by seller)

No. Tools Quantity Wearing parts Quantity
1 Moon Wrench 1pc Bearing 2pcs
2 Adjustable wrench 1pc Proximity switch 2pcs
3 Allen wrench 1set Gap adjustment bolt 4pcs
4 Flat-head Phillips screwdriver 1set Control button 2pcs
5 Oil can 1pc Relay 2pcs

 

Contact Details
Ms.Nancy

Phone Number : +8613921223200

WhatsApp : +8613921996208