Sheet Metal Forming Equipment / Top Hat Roll Forming Machine 16 Stations with Rectify

With Framous Electric elements Top Hat Roll Forming Machine 16 Stations with Rectify
 
High Speed Hat roll forming machine
 
Spectification

 
 
 
Work flow
3T Double head hydraulic de-coiler→ Flatten→ Roll forming→ Track cutting→ finished supporter.

FAQ
1) Q: Are you manufacturer or trading company?
A: We are manufacturer and trading company .
 
2) Q: Do you provide installing and training overseas?
A: Overseas machine install and worker training services are optional.
 
3) Q: How is your after sales support?
A: We provide technical support on line as well as overseas services by skillful technicians.
 
4) Q: How does your factory do regarding quality control?
A: There is no tolerance regarding quality control. Quality control complies with ISO9001. Every machine has to past testing running before it's packed for shipment.
 
5) How can I trust you that machines pasted testing running before shipping?
A: 1) We record the testing video for your reference. Or,
2) We welcome you visit us and test machine by yourself in our factory.
 
6) Q: Do you have this roof panel roll forming machine in stock?
A: No, machine is made to order.
 
 
Components details
 
De-coiler:
3T hydraulic double head de-coiler, maximal take 3Tons x2, Inner diameter 380-520mm, coil width: 590mm, hydraulic motor power: 4kw:
 
Leveling part
Adopt single flatten system, 7 rollers (upper is 3 rollers, down is 4 stations) to make the material flatten. Feeding roller diameter: 40Gr, ￠100mm, power: 11kw. Max feeding width: 700mm.
 
Feeding device
Adjust center of the forming rollers and sufficient length to prevent lateral movement of the strip on its entry to forming section.
 
Roll forming system
Roll forming system consist of machine frame, transmission parts and roll forming rollers etc. The frame consists of base frame and wire-electrode cutting stations, base with welded sections; ensure the equipment rigidity and beautiful appearance. The main frame provided the base to the whole transmission and roll model, ensure the rolling action in a relatively stable framework. The transmission consist of the power source and transmission components, the power source is reduced motor, transmission part is composed by gear box, from the power out of the motor through the chain and wheel to the lower roller in the roll forming machine, and then through the gear box to achieve the mold’s accordingly action. Roll model consist of rollers, axles and adjustments, forming roll by the CAD software specifically optimized design and precision machining by the CNC machine tools to ensure the panel’s and size’s accuracy. Upper and lower roller use screw and spring adjustment, make the production of the material with different thickness within the limits prescribed range, as long as the adjustment screw that can be easily reached. The profile’s height and width can adjust by PLC.
 
Track cutting system
Profile transversal cutting device units allowing to cut the bent profile without damaging the metal coating and to assure a smooth cut included. Cut the sheet after roll forming to required length. The cutting length is controlled by PLC. Change the cutter to realize cutter different profiles.
 
Rectify device
Function: make the end product in straight, left and right, up and down
 
The protect cover
To avoid accidents, the machine will be covered with the protective mesh. It is easy to take off when need adjust machine.
 
Electric system

• Adopts PLC control technology, frequency adjust speed technology, realize the automatic production.
• System provides touch screen, which can set the order, for example length, and quantities and so on.
• Operation type: Touch screen + button
• Encoder calculates the number, which has calculation and measure the length function.