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Gcr15 Roller Material Top Hat Roll Forming Machine with 40Cr Shaft / Protect Cover

Basic Information
Place of Origin: China
Brand Name: Saibo
Certification: CE/ISO
Model Number: Hat profile
Minimum Order Quantity: 1 set
Packaging Details: Suitable for ocean shipment
Delivery Time: 60 working days after received deposit
Supply Ability: negotiation
Detail Information
Drive: By Gear Box For Each Station Blade Material: Cr12, With 5 Sets Of Cutters
Roller Material: 70mm, 40Cr Hydraulic Station: 11kw With Storage Tank And Fan
Color: Bule And Yellow Cutter System: Track Cutting System
Servo Motor: 4kw Thickness: 0.7-2.0mm
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Product Description

Gcr15 Roller Material Top Hat Roll Forming Machine with 40Cr Shaft with Protect Cover


High Speed Hat roll forming machine



1 Roller material Gcr15 , hardness 58-62
2 Roller station 16 stations+ one station of rectify
3 Shaft diameter ¢70mm
4 Machine structure wire electrode cutting
5 Machine frame whole plate welding
6 Feeding mode Feeding is adjustable by hand wheel
7 Machine power 30kw+11kw
8 Servo power 4kw
9 Material of blade mould Cr12, 58-62 HRC hardness
10 Cutting system hydraulic track cutting system
11 Suitable material GI, 0.7-2.0mm
12 Driven system by gear box
13 Speed 50m/min
14 Flatten system 7 rollers, Up 3 rollers, down 4 rollers




Roll forming system

  • Roll forming system consist of machine frame, transmission parts and roll forming rollers etc. The frame consists of base frame and wire-electrode cutting stations, base with welded sections; ensure the equipment rigidity and beautiful appearance.

Track cutting system

  • Profile transversal cutting device units allowing to cut the bent profile without damaging the metal coating and to assure a smooth cut included. Cut the sheet after roll forming to required length. The cutting length is controlled by PLC. Change the cutter to realize cutter different profiles.

Rectify device

  • Function: make the end product in straight, left and right, up and down

The protect cover

  • To avoid accidents, the machine will be covered with the protective mesh. It is easy to take off when need adjust machine.

Auto stacker

  • It is mainly used to support the finished panel.

Electric system

  • Adopts PLC control technology, frequency adjust speed technology, realize the automatic production.
  • System provides touch screen, which can set the order, for example length, and quantities and so on.
  • Operation type: Touch screen + button
  • Encoder calculates the number, which has calculation and measure the length function.



Work flow

3T Double head hydraulic de-coiler→ Flatten→ Roll forming→ Track cutting→ finished supporter.


Main forming

1. Before the feeding of steel sheet into the roller, adjust the space between the upper roller and lower roller, first make the lower roller leveled, then line up the two rollers and then adjust the space between the upper and lower roller to be the thickness of the sheet plus 0.25mm. If the finished sheets have ripples, widen the space between the two rollers until the sheets turned out to be flat. (The space is usually adjusted before the machine leaves the factory)

2. The feeding system is adjustable by hand wheel, when put the sheet, should be adjust the hand wheel to make sure the feeding is in center.

3. When first time to test the machine or every first coil during production, make sure the machine in manual first. After the sheet come to the cutter, cut the first piece in manual then working in automatic.

Contact Details

Phone Number : +8615251578117

WhatsApp : +8613921996208