70m / Min Stud Roll Forming Machine 1.15mm With Track Punching And Cutting 30KW

High Speed Stud Roll Froming Machine

1. Specification of the material

2. Machine Detailed Parameters

3. Profile drawing 

4. The Chart of Process Flow

5T double head hydraulic decoiler--Flatten--pre-cutting--roll forming--tracking punching(2units)--track cutting--Conveyor--Flip stacker

5. Specification of Components

(1) 5T Double head hydraulic decoiler

• Steel coil width: 500 mm;
• Internal diameter of coil: variable, from480 mm to 520 mm
• Maximal out diameter:1500mm
• Maximum coil weight: 5000 Kgx 2
• Main poer: 5.5kw
• Hydraulic power: 4kw
• Quantity: 1

(2)Feeding& flatten

Feeding

• Adjustable center of the forming rollers and of sufficient length to prevent lateral movement of the strip entry to roll forming.
• Feeding type: adjustable
• Feeding width: according to the final profile

​​Flatten

• The quantity of leveler rolls must be planned according to thickness 0.35mm to 1.15 mm.
• Flattener roller: upper is 3 rollers, down is 4 stations(total is 7 rollers)
• Leveling roller:40cr HCR50 °,diameter of roller about 60mm
• Way of working: active work

(3) Main Roll Forming Machine

• Roller material:CR12mov surface with chrome, HRC58-62 degree
• Shaft diameter: ￠60mm material: 40CR with tempering
• To avoid accidents, the driven parts will be covered with the protective cover
• Cooling system is  included

(4) Machine Structure

• Main frame by 350H beam welding
• Machine structure: Wire-electrode cutting

(5) Track punching& cutting system

• Machine adopt track punching and cutting system, Non-stop
• Two units punching system punching together
• Cutting power by hydraulic, 18.5KW with storage tank and cooling system
• Track cutting by servo motor, power in 5.5KW
• Cutting after forming: Cut the sheet after roll forming to required length
• Cutting motion: The main machine is NON-stop when cutting
• Material of blade:Cr12mov with heat treatment 58-60°

(6) Computer Control Cabinet

• Programmable setting of profile length and quantity
• Operating system language: English and Chinese
• Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved 
• PLC: Panasonic or customerization

Usage:

a. Put the raw material(steel plate) through the beach to manufacture and process,it can guarantee that the products are neat, parallel and everything is uniformity.Please refer to the equipment regulation to know the function of locate angle iron.

b. In order to keep the product shape and precision, adopts welded sheet structure, motor reducer drive, chain

transmission,roller was chromed which can keep the molding plate surface smooth and not easy to be marked whenit is working

c. Feature : Ensure stability , precision and lifetime.

Advanced hydraulic drive, automatic punching and cutting after forming, no distorting or wasting, high level safety factor.